ep

March 19, 2020

helical worm gear motor
Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. They are also extremely low-noise and therefore avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive option to impress you with its high level of overall performance and efficiency? In that case, we would recommend our high-quality helical-worm gearmotors EP for you. These can be implemented individually in the modular program. In this manner, they offer you an enormous range of sizes, gear ratios and electric motor sizes.
However, their greatest power can be their running smoothness and their extremely low noise development. One thing is certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution which you will hardly even hear.
The overall concept also offers you a lot more practical product characteristics and benefits. These include the significantly higher efficiency of the helical-worm combinations as opposed to single helical-worm gear models. This is how you save additional energy in the procedure of your systems and are able to noticeably decrease ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to suit your individual requirements – with a wide variety of AC motors. In addition, you can freely configure all of the relevant properties. In this way, you can effectively utilize all the benefits offered by this combination of low-noise helical-worm gear unit and performance-optimized motor. Even greater variance may be accomplished because of the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you already are saving time and money with this selection and task planning. This is because our modular system enables a multitude of combination options for gear devices and motors. You can consequently reduce operating costs, depend on an extended service life and reap the benefits of simplified maintenance that’s feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm equipment unit with this AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional toughness and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear products are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Because of their outstanding effectiveness, these drives can be used in every industrial sector and tailored to person torque and rate requirements. The reduction ratios afforded by the helical-worm gear stage and the reduced noise levels during procedure make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel material with particular lubricants, optimized form, this powerful engine achieves high degrees of effectiveness and torque. The housing machined on all sides allows diverse mounting options. Dual chamber shaft seals are utilized as standard.
The reduced contour design makes it suitable for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and higher torque capability in smaller sizes.
Multiple Input Options: Integral gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Keeps contaminants and water out.
Worldwide Motor: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to simply accept brakes, encoders or forced cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right angle worm geared motors set new standards for reliability, performance and economic climate with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly style offers easy integration today and a future proof answer. The EP gear engine offers total flexibility in mounting choices includes shaft, base, encounter, and flange solutions. The electric motor terminal box could be mounted in option positions rotated in 90º steps around the engine frame providing for unparalleled integration possibilities.
EP gear motors adhere to UNITED STATES and International standards, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total solution for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is certainly dirt tight and hose proof,and can be utilized outdoors or in wet and dusty environments without the use of additional enclosures. Complete rated output is offered by the result shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Due to the unique combination of optimized worm wheel materials with special lubricants and optimized shape, this powerful geared motor achieves high levels of performance and torque. The reduced contour design makes it suitable for implementing applications electronic.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, heavy duty helical gear drives with long life performance features and simplified maintenance. The use of state of the artwork helical and worm equipment combinations affords optimum functionality fulfilling a multitude of ratio requirements. The 800 BR can be functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All units shipped pre-lubed for your particular mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and immediate input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting output shafts
Double and triple reduction ratios
Flanged or foot mounted
All units adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced choice for the standard tasks anticipated of a right-position drive.
5 gear sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC motor are directly flange mounted, the pinion is upon the electric motor shaft. This integrated compact design can be an essential factor for the high accuracy and the remarkable stiffness of EP geared motors.
For vector-controlled inverter operation utilization of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are produced from case hardened alloy steel and the flanks are precision ground. The worm wheels are made from unique wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, as well as adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal style. The housings are produced from top quality cast iron. The rugget walls and inner ribbing ensure extremely torsional stiff and noise dampening housings. The external ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with durable walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,along with adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

Exactly what’s your opinion on helical worm gear motor?