ep

March 19, 2020

Small Precison Worm Decrease Gearboxes
There are a number of specifications you will need to consider when coming up with a worm gearbox selection.
First, what’s the input and output torque requirements? Next, verify vendor horsepower/torque charts and select the correct worm equipment reducer.
If the size of the gearbox will be an important consideration then check the reducer dimension specifications, not all manufacturers make compact units. Actually, working with the right supplier can help you not just find the right gear reducer but also avoid some of the most common mistakes in reducer selection. We provide a free guide to assist you find the right supplier to work with.
For low and fractional horsepower program we offer two sizes of worm equipment reducer, the SW-1 and the SW-5. Size and torque output are the major distinctions between these two models. Both feature either a hollow or solid output shaft. Both versions are compact and provide users an array of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specifications of your unique application or project is essential to selecting the right worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Little precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• Drilled and tapped installation holes on top and bottom
• Flush fitting bearing caps easy to install
• Input shafts installed on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Additional Range:
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capability of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Correct Angle Worm Gear Motors Used
Anywhere a compact dual shaft gear motor or single shaft gear motor is necessary. This right angle gear motor is indeed versatile it can work just about anywhere.
Features & Options
Double Shaft or One Shaft
Hollow Shaft
Maximize Torque in a little Package
Wide Gear Ratio
Cost-Effective
Compact Size
Specifications
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power provides designed and built unique, high precision mini gearboxes that cannot be found anywhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that were created and built to meet your specific specifications.
Contact us for the mini gearbox your application requires, or request a quote on a customized micro gearbox.
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, swiftness reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please be aware that the links for our small gear drives include information on the full range of framework sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel box miniature equipment drives are software rated for the the best possible balance of performance and cost. Torque could be balanced to meet your RPM and working life requirements. Lightweight with low backlash efficiency (as little as 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They provide an result shaft at 90° from the input, and so are available in equipment ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminium housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from reverse sides of the casing; output is a keyed bore. Regular one- and double-end shafts are available and given keys and retainer bands. An array of equipment ratios and insight sizes are obtainable to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and permanent lubrication. They provide two insight shafts on reverse sides of the framework, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high performance overall performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes generate an output at 90° from the insight. They deliver superior overall performance in an amazing array applications and are built with small footprints, making them perfect for operations where space is limited. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power’ micro inline spur gear drives are available in two frame sizes, and are rated for boosts to 3,000 RPM. Aluminium housings and stainless gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your many demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver excellent performance with high efficiency, and feature rugged building for challenging power transfer functions. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a custom miniature gearbox to meet your unique specifications. We can produce custom micro gearboxes in practically any configuration the application requires, with result torque amounts as high as 900Nm. We are able to work from your gearbox styles, reverse engineer a preexisting unit, or help you develop an all-new style that provides the performance you will need. Demand a quote on a custom made miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and result shafts with drive key and retainer rings could be supplied to your specs for any of our hollow bore miniature gearboxes. We offer a simple selection of one ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your particular needs.
We provide a broad selection of misalignment shaft couplings in ” and metric bore sizes. ” and metric precision surface shafts are available from stock.
Contact Us for POWERFUL Miniature Gearboxes
We are the miniature gearbox professionals. All of our micro gear drive models deliver superior performance in a small footprint, and are tough enough for challenging work environments. Contact us to learn more about our mini gearboxes, or ask for a quote on a custom made model that’s tailored to your needs.
Additional benefits of worm drive gearboxes include: