Tag Archives: dc motor 48v

China Hot selling Worm Geared Brake Brushless DC Motor 200W 300W 400W 76mm BLDC Motor 48V NEMA24 Gearbox gearbox adjustment

Product Description

 

 Worm Geared Brake Brushless Dc Motor 200w 300w 400w 60mm Bldc Motor 48v Nema24 Gearbox

1)Product Description:
    
1°size:Diameter 76mm 
    2°lifespan:5000 hours 
    3°gear material: plastic or brass
    4°IP rate:IP54

 

 

 

2)Complete Specification:
 

MODEL

VOTAGE

(V)

POWER

(W)

 NO-LOAD SPEED(RPM)

NO-LOAD CURRENT(A)

LOAD SPEED(RPM)

LOAD CURRENT(A)

LOAD TORQUE(N.M)

RATIO

MOTOR LENGTH(mm)

D76L/R-2460-30

24

60

30±3

≤1.2

26±3

 ≤3.5

 ≥4.5

 75:1

  77

D76L/R-4260-30

42

60

30±3

≤ 1.2

 26±3

 ≤3.5

≥5.0

 75:1

 77

D76L/R-2460-50

24

60

50±3

≤ 1.2

 45±3

 ≤3.5

 ≥4.5

 60:1

77

D76L/R-4260-65

42

60

65±3

≤ 1.2

 60±3

 ≤3.5

≥5.0

 60:1

77

D76L/R-4860-75

48

60

75±3

≤ 1.2

 70±3

 ≤3.5

≥5.2

 60:1

77

D76L/R-1280-50

12

80

50±3

≤ 1.4

42±3

 ≤4.5

≥5.0

 60:1

 85

D76L/R-2480-65

24

80

65±3

≤ 1.4

62±3

 ≤4.5

≥5.2

 60:1

85

D76L/R-1245-150

12

45

150±5

≤ 1.0

130±5

 ≤3.5

 ≥3.3

 20:1

77

D76L/R-2445-180

24

45

180±5

≤ 1.2

150±5

 ≤4.5

≥4.5

 20:1

77

D76L/R-4845-220

48

45

220±5

≤ 1.5

180±5

 ≤6.5

 ≥6.0

 20:1

77

D76L/R-2465-200 24 65 200±5 ≤1.2 160±5 ≤4.5  ≥4.5 20:1 85
D76L/R-2465-220 24 65 220±5 ≤1.5 180±5 ≤6.5  ≥6.0 20:1 85
D76L/R-2495-180 24 95 180±5 ≤1.2 150±5 ≤4.5 ≥4.5 20:1 97
D76L/R-2495-220 24 95 220±5 ≤1.5 180±5 ≤6.5 ≥6.0 20:1 97

3)Motor Drawing:

Shaft drawing:

 

   

4)Application:

 

 welding machine, electrical household, CHINAMFG machinery, office intelligent equipment, hotel leisure, antomated machine and so on.

Motor Voltage: DC12V, 24V,42V,48V,90V,110V ,300V

Motor Rated Power:15W, 25W,30W,45W,65W, 95W,120W,150W,180W

Motor no-load Speed:15RPM, 30RPM,60RPM,80RM,120RPM,150RPM,180RPM,200RPM,220RPM.

5)Factory show:

Transfer way:

 

7)RFQ:

Q: Are you trading company or manufacturer ?

A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
 

Q: What is your main product?

DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
 

Q: What if I don’t know which DC motor I need?

A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
 

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
 

Q: How to delivery:

A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers. 

By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Constant Speed
Excitation Mode: Excited
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

worm gearbox

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

  • Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
  • Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
  • Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
  • Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
  • Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
  • Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
  • Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
  • Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
  • Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
  • Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

worm gearbox

How to Calculate the Efficiency of a Worm Gearbox

Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:

  • Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
  • Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
  • Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%

For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.

It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.

worm gearbox

What is a Worm Gearbox and How Does It Work?

A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.

The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

China Hot selling Worm Geared Brake Brushless DC Motor 200W 300W 400W 76mm BLDC Motor 48V NEMA24 Gearbox   gearbox adjustment	China Hot selling Worm Geared Brake Brushless DC Motor 200W 300W 400W 76mm BLDC Motor 48V NEMA24 Gearbox   gearbox adjustment
editor by CX 2024-02-22

China 60mm 300 watt BLDC motor Worm geared Brake Brushless Dc Motor 300W braked 48V NEMA24 Gearbox Reducer double output worm gearbox

Error:获取返回内容失败,
Your session has expired. Please reauthenticate.

worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China 60mm 300 watt BLDC motor Worm geared Brake Brushless Dc Motor 300W braked 48V NEMA24 Gearbox Reducer     double output worm gearbox	China 60mm 300 watt BLDC motor Worm geared Brake Brushless Dc Motor 300W braked 48V NEMA24 Gearbox Reducer     double output worm gearbox
editor by Cx 2023-07-03

China High torque dc gear motor 12V 24V 36V 48V for Garage Door Opener worm gear box elecon

Warranty: 3months-1year
Model Amount: D88R-48250-forty five
Usage: Home Appliance, Sensible House, Industrial lifting machine
Variety: Equipment MOTOR
Torque: 66n.m
Construction: Permanent Magnet
Commutation: Brush
Protect Characteristic: Absolutely Enclosed
Velocity(RPM): 45RPM
Constant Present(A): 1.2A
Effectiveness: IE two
Motor Diameter: 88mm
Motor Kind: 250w equipment motor
Voltage: DC12V 24V 36V 48V 72V 110V
Energy: 80W – 700W
Pace: 20 RPM – 300 RPM
Content of gear: Plastic / copper Equipment
Motor gearbox: Still left angle / rignt angle gearbox motor
Diameter of output shaft: 6mm 8mm 10mm 12mm 14mm(optional)
Velocity Sensor: Hall sensor,encoder,opto sensor
OEM / ODM Service: Settle for
Packaging Specifics: 10pcs/ctn250w equipment motor
Port: HangZhou / HangZhou

Large Torque Geared Dc Motor 12V 50Nm Worm Gear Box Reducer 24V 700W Dc Equipment Motor Notice:1.Remember to advise the software of your brushed dc equipment motors.2.Please supply the load speed and load torque.3.Make sure you choose the mounting length 50.80mm or 72mm. Item Overview Gearmotor Specification

Motor Dimension45mm 49mm 59mm 63mm 76mm 88mm 110mm
Motor ElectricityDC 12V 24V 36V 48V 72V 110V
Content of GearPlastic equipment / copper gear
Motor Kind24v 700w dc equipment motor
Motor GearboxProper Angle Gearbox Motor , Still left Anlge Equipment boxes
Diameter of Output Shaft6mm 8mm 10mm 12mm 14mm(Optional)
Pace SensorHall Sensor,Dc Motor with Encoder,Opto sensor,Brake motor
Factory TackleXihu (West Lake) Dis.,HangZhou
Our Dc Motors Gain1.Reduced sounds 4000hr(constantly doing work)3.Self Locking Motor, Ahead & Reverse4.Aggressive factory price5.Sample order are welcome
These are regular shafts of our company previously mentioned. The diameter of the output shaft can be 6mm, 8mm, 10mm, 12mm, 14mm and so on.We can design and manufacture the shafts according to your demand from customers.
Products VarietyVoltage(V)Power(W)No Load LoadGear Ratio
Speed(RPM)Current(A)Speed(RPM)Current(A)Torque(N.M)Max Torque(N.M)
D88R(72)-24600-sixty3660060±3≤2.five50±3≤11≥27≥501:82
D88R(72)-24200-a hundred24200100±5≤2.85±5≤20≥28≥601:34
D88R(seventy two)-48350-17048350170±5≤3.150±5≤20≥30≥601:34
D88R(seventy two)-12500-eighty five1250085±5≤1.two70±5≤ 90 Degree Bevel Gearbox Drill 150 Ratio Velocity Gear Harmonic Reducer For Robotic In Sale 30≥15≥251:34
Recommend Goods D63R/L SeriesMotor Electricity:30W – 120WNo-load Velocity:twenty -three hundred RPM(Max)High Torque Geared Dc Motor:10N.m – 15N.mSteel Sheel Length:74-80mmGear Ratio:seventy five:1 sixty:1 60:3 sixty:4Gear Modulus:seventy five:1 M=.860:1 60:3 sixty:4 M=1 D49R/L CollectionMotor Electricity: 10W – 50W No-load Speed:fifteen – 300 RPMTorque: 5N.m – 8N.mSteel Sheel Size:56-71mmGear Ratio:70:1 fifty six:1 56:2Gear Modulus:70:1 M=.856:1 fifty six:2 M=1 D59R/L SeriesMotor Energy:20W – 80WNo-load Pace:15 RPM – 250 RPMTorque:6N.m – 10N.mSteel Sheel Duration:74-80mmGear Ratio:70:1 fifty six:1 fifty six:2 Gear Modulus:70:1 M=.856:1 fifty six:2 M=1 D76R/L CollectionMotor Electrical power:45W – 200WNo-load Velocity:15RPM-300 RPMTorque:12N.m-18N.mSteel Sheel Size:seventy seven-97mmGear Ratio:seventy five:1 sixty:1 sixty:3 sixty:4Gear Modulus:seventy five:1 M=.860:1 60:3 60:4 M=1 D88R(72) CollectionMotor Electrical power:100W – 1000WNo-load Speed:15RPM – 220 RPMTorque:23N.m – 30N.mSteel Sheel Duration:100mmGear Ratio:eighty two:1 82:2 sixty four:1 53:1Gear Modulus:eighty two:1 82:2 M=164:1 M=1.2553:1 M=1.5 D88-D110 NMRV040 Gear MotorMotor Electrical power:120W – 1000WNo-load Velocity:fifteen-200RPMTorque:50-100NmWEWIN could effectively give solutions for assembly customers’requirements on distinct torques by adopting higher high quality brushed dc motor with gearbox, which are customized and providing corresponding encoders and brakes for option. Motor Utilization Dc Equipment Motor Applications:Doorway motor ,electric powered drying rack motor,kitchen hood motor,electrical adjustable desk motor,lobster tennis ball machine motor,adjustable bed elevate motor,China foodstuff waste disposer motor,mig wire feeder motor,Stitching Device Motor,Vending Motor,Wise Home Clever Equipment,Place of work Intelligent products,Lifting Cupboard Motor,Electric Medical center Carry Mattress Motor,Hydraulic Pump Motor ,Electric Forklift Motor,Motorized Tv Rack Motor. FAQ Q1:Are you buying and selling business or producer ?A1:We are manufacture Integration of industry and trade, with above twenty several years knowledge in dc worm gear motor. Our firm have accrued competent production line, comprehensive administration and powerful analysis assistance, which could match all of the customers’ needs and make them satisfied.Q2:What is your principal solution?A2:DC Motor: dc worm gear motor and large velocity motor without gearbox Welding gear: Wire feeder for Mig Mag Welding DeviceQ3:What if I don’t know which DC motor I want?A3:Don’t fear, Deliver your specification,and our team will support you uncover the rightmodel you are hunting for.Q4:Can I get some samples?A4:It depends. If only a few samples for individual use or replacement, I am scared it will be hard for us to provide, because all of our motors are customized made and no inventory obtainable if there is no more requirements. If just sample tests ahead of the official order and our MOQ, price and other conditions are appropriate, we might really like to supply samples.Q5:Is there a MOQ for your motors?A5: Yes. The MOQ is amongst 1000~10,000pcs for various models soon after sample approval.But it really is also okay for us to settle for scaled-down plenty like a number of dozens, hundreds or thousandsFor the first 3 orders soon after sample acceptance.For samples, there is no MOQ need. But the considerably less the much better (like no much more than 5pcs) on problem that the quantity is sufficient in scenario any alterations required soon after preliminary screening.Q6:How prolonged is your delivery time?A6:Usually it normally takes about 35 days if you take our regular output shaft.If the output shaft is tailored,the manufacturing time depends on what the customization shaft it is. Particulars Pictures one.Motor Plastic GearThe plastic gear with minimal sounds, CB70 various gearboxes gearhead Reducer Rotary Mower Tiller Cultivator Tractors Modest Agricultural Gearboxes lower value,extended lifestyle inside of the torque assortment. two.Copper EquipmentThe copper equipment with large torque and substantial temperature resistance,and the lifestyle can belonger if the lubrication impact can be guranteed,So the expense higher thanplastic gear . three.Electronic RotorPure copper coil configuration,minimizing resistance and high conductivity to ensure motor efficienty,secure and protected operation. four.MagnetThickened magnets,reinforce the magnetic submitted,high torque and robust anti-interference. five.Worm GearboxAll manufactured of high qualiy steel,it has excellent influence resistance, durablity and lowering noise.Therefore prolong the existence of the motor gearbox. Proper angle & Remaining angle gearbox optional six.Higher Top quality Carbon BrushThe wear resistance of the carbon brush directly decides how prolonged the motor can last. seven.Hall SensorThe sensor could report the speed if equipment motor dc has encoder. 8.BrakeIf the gear dc motor has brake,it could even now rotate when the brake stops. Production Approach CNC Machining Lathe Milling Hobbing Hydraulic Press Winding Place Welding Scan the QR code and get the manufacturing facility panorama Gearbox Die Casting Manal Assembly QC Lifestyle Tester Torque Tester Temp & Humi Chamber Packing Company Profile Business Positive aspects:1.Skilled motor OEM & ODM maker two.20 a long time motor design knowledge 3.Seasoned engineering designers 4.Quickly shipping time,about fifteen-twenty days if use our traditional output shaft 5.We have rigid top quality handle program,each and every batch of products will be tested for torque and sound before leaving the factory Our primary market:Europe,The us and Asia,which includes United Kingdom, Germany, Italy, France, Sweden, United State, India,Korea and so on.HangZhou CZPT Motor Co.,Ltd. is a professional firm specialised in layout and customization of little dc worm gear motor. The motor designs primarily include D49 D59 D63 D76 D88 sequence, and all the motors can be set up with corridor sensor, encoder, opto sensor and brake,so we accept OEM and ODM orders ,and manufacture the motor in accordance to your needed like voltage, power, pace,torque, dimension and motor route.Our manager is a physician of dc equipment motor with in excess of twenty a long time experience in motor customization and creation,we also has skilled R & D team and tests centers to take a look at gears and motors, and could guaranteed large good quality merchandise for clients,welcome to speak to our customer support centre. Certifications

What is a worm gear reducer gearbox?

A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
worm reducer

Hollow shaft worm gear reducer gearbox

The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm reducer

Self-locking function

One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm reducer

Size of worm gear reducer gearbox

Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China High torque dc gear motor 12V 24V 36V 48V for Garage Door Opener     worm gear box eleconChina High torque dc gear motor 12V 24V 36V 48V for Garage Door Opener     worm gear box elecon
editor by czh 2023-02-12