Tag Archives: double reduction worm gearbox

China wholesaler Wpx Worm Gear Reducer Vertical Reduction Gearbox Speed Servo-Worm Aluminium Drive Small Double Reduction Compact Worm Gear Boxes with high quality

Product Description

             wpx worm gear reducer vertical reduction gearbox speed servo-worm Aluminium Drive Small Double Reduction gear box

Application of wpx worm gear reducer

A worm gear reducer is a type of mechanical transmission that uses a worm gear and a wheel gear to transmit power. The worm gear is a screw-shaped gear that meshes with the wheel gear, which is a spur gear. The worm gear drives the wheel gear, which results in a high reduction ratio.

A Wpx worm gear reducer is a specific type of worm gear reducer that is manufactured by the company Wpx. Wpx worm gear reducers are available in a variety of sizes and configurations, and they can be used in a variety of applications.

Some of the most common applications for Wpx worm gear reducers include:

  • Lifts and elevators: Wpx worm gear reducers are used in the drive systems of lifts and elevators. The high torque of the Wpx worm gear reducer allows the lift or elevator to move smoothly and quietly.
  • Conveyors: Wpx worm gear reducers are used in the drive systems of conveyors. The high torque of the Wpx worm gear reducer allows the conveyor to move heavy loads at a slow speed.
  • Wind turbines: Wpx worm gear reducers are used in the drive systems of wind turbines. The high torque of the Wpx worm gear reducer allows the wind turbine to generate electricity even in low wind conditions.
  • Machine tools: Wpx worm gear reducers are used in the drive systems of machine tools. The high torque of the Wpx worm gear reducer allows the machine tools to operate smoothly and precisely.
  • Other applications: Wpx worm gear reducers are also used in a variety of other applications, such as:
    • Robotics: Wpx worm gear reducers are used in the drive systems of robots. The high torque of the Wpx worm gear reducer allows the robots to move heavy loads with precision.
    • Medical equipment: Wpx worm gear reducers are used in the drive systems of medical equipment, such as X-ray machines and MRI machines. The high torque of the Wpx worm gear reducer allows the equipment to operate smoothly and precisely.

Wpx worm gear reducers are a versatile and useful tool that can be used in a variety of applications. They are an efficient and effective way to transmit power in applications where high torque and low speed are required.

Here are some additional benefits of using Wpx worm gear reducers:

  • High efficiency: Wpx worm gear reducers are very efficient, meaning that they can transmit a lot of power with minimal losses.
  • Low noise: Wpx worm gear reducers are very quiet, making them ideal for use in applications where noise is a concern.
  • Long life: Wpx worm gear reducers are very durable and can last for many years with proper maintenance.

If you are looking for a reducer that can provide high torque, low speed, efficiency, low noise, and long life, then a Wpx worm gear reducer is a good option to consider.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

worm gearbox

How to Install and Align a Worm Reducer Properly

Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:

  1. Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
  2. Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
  3. Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
  4. Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
  5. Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
  6. Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
  7. Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
  8. Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
  9. Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.

It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

Can a Worm Gearbox Provide High Torque Output?

Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.

The torque output of a worm gearbox is influenced by several factors:

  • Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
  • Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
  • Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
  • Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
  • Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.

Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.

China wholesaler Wpx Worm Gear Reducer Vertical Reduction Gearbox Speed Servo-Worm Aluminium Drive Small Double Reduction Compact Worm Gear Boxes with high quality China wholesaler Wpx Worm Gear Reducer Vertical Reduction Gearbox Speed Servo-Worm Aluminium Drive Small Double Reduction Compact Worm Gear Boxes with high quality
editor by CX 2023-09-13

China best Industrial Transmission Double Enveloping Worm Reduction Gearbox Appilcation for Mixer manufacturer

Product Description

Industrial Transmission Double Enveloping Worm Reduction Gearbox Appilcation For Mixer

Description :
1, High torque double enveloping worm gear adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9,suitable price with moderated
10, moderate price & high quality

In term of  difference of double enveloping worm gear design and  traditional worm gear design ,  double enveloping worm gear design has higher driving efficiency than traditional worm gear ,  High torque double enveloping worm gear adjust toughest working condition , Increasing loading capacity .  Long life service period than traditional worm gear , and customized design for various application  .

Datasheet on CUW double enveloping worm gear reducer :

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 2571~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

 

    Application: Motor, Machinery
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Gear Shape: Bevel Gear
    Step: Single-Step
    Samples:
    US$ 2000/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    How to Select the Right Worm Gearbox for Your Application

    Selecting the right worm gearbox for your application involves careful consideration of various factors:

    • Load Requirements: Determine the torque and load requirements of

      Energy Efficiency of a Worm Gearbox: What to Expect

      The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

      • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
      • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
      • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
      • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
      • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

      When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

      your application to ensure the selected gearbox can handle the load without compromising performance.

    • Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
    • Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
    • Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
    • Mounting Options: Determine the mounting orientation and configuration that best suits your application.
    • Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
    • Back

      Calculating Gear Ratio in a Worm Reducer

      The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

      Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

      For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

      It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.

      When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

      lash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.

    • Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
    • Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
    • Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.

    Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.

    China best Industrial Transmission Double Enveloping Worm Reduction Gearbox Appilcation for Mixer manufacturer China best Industrial Transmission Double Enveloping Worm Reduction Gearbox Appilcation for Mixer manufacturer
    editor by CX 2023-08-29

    China 15kw NMRV110 NMRV130 NMRV150 worm gearbox reducer double reduction worm gearbox

    Relevant Industries: Accommodations, Garment Outlets, Constructing Material Outlets, Producing Plant, Machinery Fix Retailers, Meals & Beverage Factory, Farms, Cafe, Residence Use, Retail, Foods Shop, Printing Shops, Building works , Power & Mining, Meals & Beverage Outlets, Advertising Organization
    Gearing Arrangement: Worm
    Output Torque: 1.8-29Nm
    Input Velocity: .28~4.7rpm
    Output Pace: 24-280 rpm
    Color: RAL9006(grey) OR RAL5571(blue)
    Label: Buyer necessity
    Content of housing: Aluminum&Cast Iron
    Input Flange: IEC flange for mounting motor
    Customization: Acceptable
    Quality Handle Program: ISO9001:2008
    NMRV571 56B14 with 5612 motor-.09kw: go well with ratio 7.5,ten, DGBL60-120W-600L-10M-sprocket DC electric powered drum sprocket roller fifteen,twenty,25,30,forty,50
    NMRV571 56B14 with 5624motor-.09kw: go well with ratio 7.5,ten,fifteen,20,thirty,40,
    NMRV030 56B5/B14 with 5612 motor-.09kw: suit ratio 7.5,10,15,twenty,30,forty, New high good quality durable mixer sprocket 50,sixty,eighty
    NMRV030 040: other ratio please contact Mrs Shadow Lin
    Packaging Information: Carton + Picket Scenario

    Merchandise CHARACTERISTICS1. Mad of high-top quality aluminum alloy,light weight and non-rusting
    2. Massive output torque
    three. Smooth in running and minimal in sounds,can function prolonged time in dreadful problems.
    four. Higher in radiating efficiency.
    5. Excellent-hunting in visual appeal,durable in service existence and small in volume.
    6. Ideal for omnibearing set up.

    Kind:Worm Gear Speed Reducer/ Gearbox
    Model No.:NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150
    Ratio:five,7.5,10, 5258 oil observed needle roller sprocket ball bearing chain observed gasoline noticed piston roller bearing needle roller crankshaft needle r fifteen,20,twenty five,30,40,fifty,60,eighty,one hundred
    Color:Blue(Ral5571)/Silver Gray (RAL9006) Or On Customer Request
    Material:Housing: Dimension twenty five-one hundred ten Is Aluminum Alloy, Size 110-150 Is Forged-Iron
    Worm Wheel: ZCuSn10Pb1
    Worm:20Cr
    Pinion:Tin Bronze
    Output Shaft: Metal-forty five#
    Usages:Industrial Equipment: Foods Stuff, Ceramics, Chemical, Packing, Dyeing,Wooden doing work, Glass.
    IEC Flange:IEC Common Flange Or On Customer Ask for

    Certifications

    Trade Displays

    Packaging & ShippingPacking Specifics : Normal carton/Pallet/Normal wood scenario
    Shipping Particulars : 15-thirty operating times CZPT payment

    Business Information
    other sequence product

    Precision Planetary gearboxRobotic RV gearbox velocity reducer
    Custom made created Non-regular GearboxUDL Sequence Variator
    PYZ Sequence Helical Tooth Shaft Mounted Reducer8000 Series Cycloidal Reducer
    SLT Collection Spiral Bevel GearboxSLSWL Collection Worm Screw Jack
    SLP Series Planetary ReducerSLH/SLB Series Higher Electrical power Reducer
    NMRV Sequence Worm ReducerBKM Collection Helical-hypoid Reducer
    SLRC Collection Helical ReducerSLSMR Series Shaft Mounted Reducer
    SLXG Sequence Shaft Mounted ReducerX/B Series Cycloidal Reducer
    SLR/SLF/SLK/SLS Series Helical Reducer
    Relevant Items

    worm reducer

    What is a worm gear reducer gearbox?

    The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
    Hollow shaft worm gear reducer gearbox

    Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
    Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
    Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
    Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
    Agknx worm gear

    The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
    Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
    Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
    Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
    worm reducerDouble throat worm gear

    There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
    Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
    The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
    The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
    Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
    Brass worm gear

    The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
    Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
    The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
    I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
    worm reducerBrass worm gear

    Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
    Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
    Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
    Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

    China 15kw NMRV110 NMRV130 NMRV150 worm gearbox reducer double reduction worm gearboxChina 15kw NMRV110 NMRV130 NMRV150 worm gearbox reducer double reduction worm gearbox
    editor by Cx 2023-06-25

    China 177 FP 92#Gasoline tine tiller model rotating gas mini chinese tractors 7HP 9HP double reduction worm gearbox

    2023-06-19

    China Good quality Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox double output worm gearbox

    Product Description

     Material: Stainless steelSS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C 
    AluminumAL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075
    Carbon steelQ235,S235JR,1571, 1015, 1571, 1571, 1030, 1035, 1040, 1045
    Alloy steel40Cr,15CrMo,4140,4340,35CrMo,16MnCr5
    Brass/Copper/BronzeC11000, C15710, C12000, C26000, C36000, etc.etc…
    Stainless Steel (201, 302, 303, 304, 316, 420, 430) etc…
    Steel (mild steel, Q235, 20#, 45#) etc…
    Process: CNC Machining, turning,milling, lathe machining, boring, grinding, drilling,broaching, stamping,etc…
    Surface treatment: Clear/color anodized; Hard anodized; Powder-coating;Sand-blasting; Painting;    
    Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; 
    Black oxide coating, Polishing etc…

     ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting.

    We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard manufacturing, to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most of them come from North America and Europe.

    Now you may have steady customers, and hope you can keep us in  the archives to get more market news.
    Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,carbon steel Turned parts, aluminum turned parts,brass & copper turned parts.

    Please feel free to send inquiry to us, and our professional sales manager will get back to you ASAP!

    Q1: How can I get the samples?
    A: If you need some samples to test, you should pay for the transportation freight of samples and our samples cost.

    Q2: Can we have our marking,Logo or company name to be printed on your products or package?
    A: Sure. Your marking,logo,or company name can be put on your products by Laser machine

    Q3: How to order?
    A: Please send us your purchase order by Email, or you can ask us to send you a Performa invoice for your order. We need to know the following information for your order.
    1) Product information-Quantity, Specification ( Size, Material, Technological and Packing requirements etc.)
    2) Delivery time required
    3) Shipping information-Company name, Street address, Phone&Fax number, Destination sea port.
    4) Forwarder’s contact details if there’s any in China.

    Q4: When can you get the price?
    We usually quote within 48 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority. Kindly note that if your inquiry is with more details then the price we quote will be more accurate.

    Q5: How can you get a sample to check our quality?
    After price confirmation, you can require for samples to check our quality.

    Q6: What kind of files do we accept for drawing?
    A: PDF, CAD,STP,STEP

    Q7: What about the lead time for mass production?
    Honestly, it depends on the order quantity and the season you place the order. Generally speaking,it would need about 30-60days to finish the sample.

    Q8: What is our terms of delivery?
    We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the 1 which is the most convenient or cost effective for you.

     

    Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
    Standard: GB, EN, China GB Code
    Surface Treatment: as Requiried
    Production Type: Mass Production
    Machining Method: CNC Machining
    Material: Steel, Brass, Alloy, Copper, Aluminum, Iron
    Customization:
    Available

    |

    worm reducer

    Worm reducer gearbox

    Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.

    Mechanics

    A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
    Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
    The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
    Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
    Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.

    Sizes

    Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
    There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
    Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
    Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
    worm reducer

    Applications

    The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
    Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
    The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
    Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
    Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.

    Cost

    The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
    In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
    Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
    Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
    In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
    worm reducer

    Self-locking function

    A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
    The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
    Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
    Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
    Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
    The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.

    China Good quality Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox double output worm gearbox China Good quality Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox double output worm gearbox
    editor by CX 2023-05-30

    China 12V 180 worm gear motor double reduction worm gearbox

    Error:获取session失败，

    worm reducer

    Advantages and disadvantages of worm gear reducer gearbox

    If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

    Hollow shaft worm gear reducer gearbox

    Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
    Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
    In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
    Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

    Multi-head worm gear reducer gearbox

    The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
    Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
    Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
    Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
    worm reducer

    Hypoid Gear Set

    Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
    Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
    The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
    Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

    Hypoid gear motor

    A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
    Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
    Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
    Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

    R series worm gear reducer gearbox

    R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
    High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
    worm reducer

    AGKNX Electric Worm Gear reducer gearbox

    AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
    Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
    AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
    China 12V 180 worm gear motor double reduction worm gearboxChina 12V 180 worm gear motor double reduction worm gearbox
    editor by CX 2023-04-25

    China Solid Shaft Output S Series Helical Worm Gearbox with Motor double reduction worm gearbox

    Item Description

     

    Merchandise Description

     

    Solution Description

    -S Sequence Helical gearbox
     

     

    Merchandise Attributes
    1.Substantial modular style.
    2.Built-in casting housing,compact dimension,higher loading assist, steady transmitting and lower noise degree.
    three.With the special equipment geometry, it will get high torque, efficiency and lengthy life circle.
    four.It can obtain the immediate mix for 2 sets of gearbox.
    5.Substantial performance and help save energy.

    6.Help save expense and lower routine maintenance.

     

    Item Parameters

    1. Technical data

    Dimensions 38 48 fifty eight sixty eight seventy eight 88 98
    Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
    Input Power(kW) .eighteen~.75 .18~1.5 .18~three .twenty five~5.5 .fifty five~7.5 .seventy five~fifteen one.5~22
    Ratio 10.27~165.71 11.forty six~244.seventy four ten.78~196.21 11.fifty five~227.20 9.ninety six~241.09 eleven.eighty three~223.26 12.75~230.forty eight
    Permissible Torque(N.m) ninety 170 300 520 1270 2280 4000
    Fat(kg) seven ten fourteen 26 50 a hundred one hundred seventy

    two: Design selection
     

    S series gear units are available in the following designs
    S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
    SA…Y… Parallel shaft helical gear units with hollow shaft
    SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
    SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
    SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
    S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
    S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
    S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

     

    Components Information Sheet

    Housing material

    Grey Solid iron

    Housing hardness

    HBS163~255

    Equipment materials

    20CrMnTi alloy steel

    Surface area hardness of gears

    HRC58°~sixty two °

    Equipment main hardness

    HRC33~forty eight

    Input / Output shaft materials

    40Cr alloy metal

    Input / Output shaft hardness

    HRC32~36

    Machining precision of gears

    accurate grinding, 6~5 Grade

    Lubricating oil

    GB L-CKC220-460, Shell Omala220-460

    Warmth treatment method

    tempering, cementiting, quenching, normalizing, and so forth.

    Performance

    94%~ninety six% (is dependent on the transmission stage)

    Sound (MAX)

    60~68dB

    Temp. increase (MAX)

    40°C

    Temp. increase (Oil)(MAX)

    50°C

    Vibration

    ≤20µm

    Backlash

    ≤20Arcmin

    Brand name of bearings

    China best brand bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers asked for, SKF, FAG, INA, NSK.

    Model of oil seal

    NAK — ZheJiang or other brands requested

     

    Comprehensive Images

     

     

    Our approach of manufacturing

     

     

    Our solution line

     

     

    Firm Profile

     

    Company Profile

    Bode  was founded in 2007, which is found in HangZhou metropolis, ZHangZhoug province. As 1 skilled company and exporter, we have far more than 17 years’ knowledge in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare components. We have factory with sophisticated manufacturing and take a look at tools, the powerful advancement of team and generating ability offer our consumers with high top quality products. Our items commonly served to a variety of industries of Metallurgy, Chemical compounds, lifting, mining, Petroleum, textile, medication, picket and so forth. Main marketplaces: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to question us any questions, good supply always for you for long time period company.

    FAQ

    Q1: Are you trading organization or maker?
    A: We are factory.

    Q2: What sorts of gearbox can you create for us?
    A: Primary items of our organization: R, S, K, F series helical-tooth reducer, RV collection worm gear reducer,H Sequence Parallel Shaft Helical Reduction Gear Box

    Q3: Can you make as for each custom drawing?
    A: Indeed, we provide custom-made provider for customers.

    Q4: Can we get 1 laptop of each and every item for top quality testing?
    A: Sure, we are happy to acknowledge demo order for top quality testing.

    Q5: What data shall we give before positioning a purchase purchase?
    A:  a) Variety of the gearbox, ratio, input and output type, enter flange, mounting situation, and motor informationetc.
         b) Housing coloration.
         c) Buy quantity.
         d) Other particular demands.

    Q6: How lengthy is your delivery time?
    A: Normally it is 5-10 days if the items are in stock. or it is 15-20 times if the products are not in inventory.

    Q7: What is your phrases of payment ?
    A: 30% Advance payment by T/T following signing the contract.70% ahead of shipping

    If you are intrigued in our item, welcome to make contact with with us.
    Our team will do our very best to meet up with your require 🙂 
     

     

    Application: Motor, Machinery, Marine, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Double-Step
    Samples:
    US$ 90/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |