Product Description
Planetary Gearbox gear speed reducer motor track drive system reduction gearbox transmission epicyclic precision nema 34 wind turbine hollow shaft high torque
What is Planetary Gearbox?
A planetary gearbox, also known as an epicyclic gearbox, is a gear unit commonly used in drive technologies. It consists of a central gear, called the sun gear, and a number of smaller gears, called planet gears, that orbit around the sun gear. The planet gears are held in place by a carrier, which can rotate independently of the sun gear. The ring gear is fixed in place and meshes with the planet gears.
The planetary gearbox can be used to transmit power from the input shaft to the output shaft. The gear ratio of the planetary gearbox is determined by the number of teeth on the sun gear, the number of teeth on each planet gear, and the number of planet gears.
Planetary gearboxes have a number of advantages over other types of gear reducers. They are compact, lightweight, and efficient. They can also handle high torque loads and have a wide range of gear ratios.
Planetary gearboxes are used in a wide variety of applications, including:
- Automatic transmissions
- Robotics
- CNC machines
- Electric vehicles
- Wind turbines
- Camera lenses
- Optical instruments
Here are some of the benefits of using planetary gearboxes:
- Compact size: Planetary gearboxes are very compact, making them ideal for use in applications where space is limited.
- Lightweight: Planetary gearboxes are also very lightweight, making them easy to transport and install.
- Efficiency: Planetary gearboxes are very efficient, with gear losses typically less than 1%.
- High torque capacity: Planetary gearboxes can handle high torque loads, making them ideal for use in applications such as electric vehicles and wind turbines.
- Wide range of gear ratios: Planetary gearboxes can be configured to provide a wide range of gear ratios, making them versatile and adaptable to a variety of applications.
Here are some of the limitations of using planetary gearboxes:
- Cost: Planetary gearboxes can be more expensive than other types of gear reducers.
- Noise: Planetary gearboxes can be noisy, especially at high speeds.
- Maintenance: Planetary gearboxes require regular maintenance to ensure that they operate properly.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Stepless |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
Advantages of Using a Worm Reducer in Mechanical Systems
Worm reducers offer several advantages that make them suitable for various mechanical systems:
- High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
- Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
- Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
- Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
- High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
- Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
- Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.
Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.
editor by CX 2024-04-25
China Custom High Quality Wp Series Worm Gearbox Gear Box Motor Units Speed Reducer Gearbox cycloidal gearbox
Product Description
Factory high quality WP series 90 degree worm reduction gear box for electric motor
Features:
1. Different variants, both input and output shafts can be mounted horizontally or vertically
2. Compact structure
3. Direct drive or indirect drive available
4. Output could be CHINAMFG shaft or hollow hole
Product Parameters
|
Model Ratio |
10 |
15 |
20 |
25 |
30 |
40 |
50 |
60 |
|
40 |
0.4 |
0.33 |
0.26 |
0.24 |
0.22 |
0.16 |
0.14 |
o.12 |
|
50 |
0.65 |
0.52 |
0.40 |
0.37 |
0.34 |
0.27 |
0.24 |
0.20 |
|
60 |
1.00 |
0.82 |
0.65 |
0.59 |
0.54 |
0.45 |
0.40 |
0.32 |
|
70 |
1.60 |
1.35 |
1.10 |
0.96 |
0.82 |
0.67 |
0.61 |
0.52 |
|
80 |
2.20 |
1.78 |
1.36 |
1.28 |
1.20 |
0.90 |
0.80 |
0.75 |
|
100 |
3.60 |
3.10 |
2.60 |
2.35 |
2.10 |
1.68 |
1.30 |
1.00 |
|
120 |
5.20 |
4.35 |
3.50 |
3.25 |
3.00 |
2.20 |
1.90 |
1.50 |
|
135 |
9.75 |
7.85 |
6.00 |
5.50 |
5.00 |
3.69 |
2.89 |
2.30 |
|
147 |
10.71 |
8.43 |
6.18 |
5.71 |
5.23 |
3.84 |
3.09 |
2.52 |
|
155 |
12.80 |
9.90 |
7.00 |
6.53 |
6.00 |
4.40 |
3.61 |
3.00 |
|
175 |
17.30 |
13.60 |
10.00 |
9.13 |
8.30 |
6.18 |
4.85 |
4.07 |
|
200 |
22.60 |
18.20 |
13.86 |
12.75 |
11.67 |
8.78 |
6.71 |
5.58 |
|
250 |
33.20 |
27.40 |
21.60 |
20.00 |
18.43 |
14.00 |
10.43 |
8.62 |
Product Description
Product Description
(1)Worm gear reducer is a power transmission mechanism, the use of gear speed converter, the motor (motor) the number of rotation to slow down to the number of rotation, and get a larger torque mechanism. At present, the application of speed reducer is widely used in the mechanism of transmitting power and motion.
(2)In all kinds of mechanical transmission system can see traces of it, from the transport ships, automobiles, motorcycles, construction heavy machinery, industrial machinery processing equipment and automated production equipment, to the common daily life appliances, clocks and watches, and so forth. Its application from the transmission of large power, to a small load, the precision of the angle of transmission can be seen in the application, and in industrial applications, the reducer has a reduction and increase the torque function. So it is widely used in speed and torque conversion equipmen
The role of main reducer:
1, reduce speed and increase the output torque, torque output ratio of motor output by the deceleration ratio, but should pay attention to not exceed the speed reducer rated torque.
2, deceleration while reducing the load inertia, inertia is reduced to the square of the reduction ratio. We can look at the General Motors has a value of inertia.
Company Profile
| Application: | Electric Cars, Motorcycle, Agricultural Machinery, Car, Power Transmission |
|---|---|
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Type: | Worm Gear Box |
| Input Speed: | 1440rpm |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
Is it Possible to Reverse the Direction of a Worm Gearbox?
Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:
- Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
- Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
- Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
Worm Gearboxes in Conveyor Systems: Benefits and Considerations
Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:
- Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
- High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
- Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
- Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
- Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.
However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:
- Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
- Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
- Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
- Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.
Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.
Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2023-09-25
China A5882-4260 High speed Long Life Mini DC Brushless Worm Gear Motor 24v 8000Rpm dc motor with High Torque worm gear reducer worm gear box elecon
Warranty: 3months-1year
Product Number: A5882-4260
Utilization: BOAT, Car, Electric powered Bicycle, Admirer, Property Equipment
Type: Equipment MOTOR
Torque: 1.8KG.CM
Design: Permanent Magnet
Commutation: Brushless
Safeguard Attribute: Completely Enclosed
Speed(RPM): 160RPM
Ongoing Current(A): .35A
Efficiency: IE two
Item Name: DC Worm Equipment Brushless Equipment Motor
Rated Voltage: 12v24v dc
Motor kind: Coreless -brush Motors
item character: motor with internal driver and sign output wire
keywords: DC worm gear motor
Manufacturing unit property: specialist manufacturer
warranty interval: 1 calendar year
top quality policy: life prolonged warranty
OEM service: indeed
certification: CE/CCC/ROHS
Packaging Particulars: intercontinental normal packing or negotiation
Products Description Rated voltage have:DC 24VNo-load Speed:24V:260RPM 160RPM 44RPM 30RPM 14RPM 3.Voltage:6-24V 4.All parameters halved at 12V 5.Programs: * Robotics, Small Equipment, Fanner, Electric powered Curtain * Healthcare Pump, Surgical treatment Resources, Medical Stirrer, centrifugal Machine Electric powered Valve, Actuator, health care system * Electrical motor,minimal noise,reduced recent and no spark. Visual appeal & Proportions Specialized Info Our gain 1.Company Advantage:A. Our company is a big-scale skilled company deeply trustworthy by domestic and overseas clients, integrating advancement, generation, wholesales and service.B. To ensure large-high quality and ideal services ,kingly developed up professional teams engaged in investigation, China CZPT Dc68 Gearbox Mix Harvester Rice Unloading Auger Spare Areas Shaft Screw Ym Harvester Part merchandise engineering and sales.C. We have 10 many years knowledge in the layout of the investigation and development, With robust engineering building potential and producing ability, superior equipment2. Solution Gain:A. Variety of products,top quality confirmed, products are commonly usedB. Innovative item tests equipmentC. Merchandise adaptability, customise in accordance to the needs of the consumers any special build all kinds of molds, Independent research and development given that the open mildew productsD. Goods by means of a assortment of certification(CE,RoHs,ISO,CCC,UL….)E. Some merchandise have patent certificate3. Main merchandise edge:A . Technical specs can be tailoer-produced according to customer’s requirements.B. Can supply cost-free samplesC. Solution top quality is confirmed, a brief interval of delivery Cooperation Companion Product group Product software Why Decide on Us Comments from customers Company Profile HangZhou CZPT Motor Co., Ltd. is a maker of dc equipment motor,bldc motor,worm gear motor,micro motor,pwm motor and so on, with properly-outfitted screening amenities and strong technical force. With a broad selection, excellent good quality, reasonable prices and fashionable designs, Item distributor chances Sprockets for roller chains and conveyor chains gear our products are extensively utilized in many industries. Our products are broadly identified and dependable by end users and can fulfill constantly modifying financial and social needs. We welcome new and aged consumers from all walks of lifestyle to make contact with us for potential enterprise associations and mutual good results! Solution packaging FAQ one)What is the value?We’re a skilled maker So the exact cost is based on clients’ requirements,this sort of as the speed,voltage and so forth.2)What’s the MOQ?We attempt to meet up with each client’s requests and will not want to disappoint our clients.So the MOQ is flexible if the product is not complicated to generate and we are not in a active season.Kindly chat with our saler to confirm it.three)What is actually the supply time?At the first we have an schedule,the before you spot get,the fater we end the creation.In the slack time,we can make confident the shipping time is by 1 thirty day period.In the occupied year,we need to have a lot more than 1 thirty day period if your quantity is massive.The most crucial,we can give totally free additional time prodution if your order is really urgent.4)Can you ship some samples before the buy?Yes of training course,we have to send out the sample to affirm the high quality with you initial.UPS,TNT,FEDEX or DHL are all offered.five)Can you make our logo on the goods?Certainly,brand is straightforward as most of our items are customizable.So brand in typically brand is needed.It can be labeled on the motors.6)What is actually the payment expression?For tiny volume,we accept one hundred% payment by means of paypal.For massive amount, Higher precision finished bore sprocket for The united states industry we acknowledge 30% telegraphic transfer(TT) as the deposit.And the rest have to be paid out ahead of shipping.seven)How to provide the merchandise?we will deliver by means of Specific these kinds of as UPS,FEDEX,DHL,TNT and so forth.It is quick and security.If products amount is large,the shipping and delivery price will be value-successful.eight)Can you make our brand on the products?Undoubtedly,logo is simple as most of our items are customizable.So emblem in usually symbol is essential.It can be printed,emboridered,embossed/jacquard.9)What’s the payment term?For tiny sum,we settle for 100% payment through Western Union.For massive volume,we accept thirty% telegraphic transfer(TT) as the deposit.And the relaxation have to be paid just before shipping.ten)How to deliver the items?If items quantity is tiny,we will deliver through Categorical this kind of as UPS,FEDEX,DHL,TNT and many others.It is quickly and clients do not require to pay the custom made cost.If products quantity is massive,we will ship by sea.It will be extremely affordable.11)Does your business source to any renowned accommodations?As a top manufactuer of hotel goods,we have a lot of popular resort and resort consumers.This sort of as InterContinental Lodges Team,Marriott Lodge,The Ritz Carlton Hotel and son on.If you need to have some samples of them,we can send out.12)Any other inquiries kindly chat with our revenue,they will do the greatest to serve you.
A-Drive PWC single worm reducer gearbox
A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducer gearboxes. As a result, worm gears continue to be popular with engineers.
Agknx driver
Conical drive worm reducer gearboxes are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer gearbox provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducer gearboxes are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H
X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm reducer gearbox Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducer gearboxes are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle
RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducer gearboxes are ideal for a variety of applications.
RV series worm gear reducer gearbox is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducer gearboxes have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducer gearboxes are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer gearbox is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.
AGknx Single
Worm reducer gearboxes can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducer gearboxes work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducer gearboxes have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer gearbox is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single
If you’re considering purchasing a new worm gear reducer gearbox for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducer gearboxes can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer gearbox consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer gearbox is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducer gearboxes are also susceptible to thermal stress. They run hotter than hypoid reducer gearboxes, which reduces their useful life. In addition to higher heat, worm reducer gearboxes can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer gearbox of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.
AGknx X & H
The AGknx X & H worm gear reducer gearbox series is a high-performance universal mount worm gear reducer gearbox. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.
editor by Cx 2023-06-27
China High Precision Helical Worm Speed Reducer Gear Motor Gearbox cone drive worm gearbox
Item Description
Higher Precision Helical Worm Velocity Reducer Gear Motor Gearbox
|
Input Configurations |
Immediate motor coupled |
|
With IEC B5/B14 motor flange |
|
|
With IEC B5/B14 motor mounted |
|
|
With sound enter shaft |
|
|
Output Configurations
|
Solid output shaft |
|
Sound output shaft with flange |
|
|
Hollow output shaft |
|
|
Hollow output shaft with flange |
|
|
Variants of the Helical Worm Equipment Unit Collection S / SF / SA / SAF |
Foot- or flange-mounted |
|
B5 or B14 flange-mounted |
|
|
Solid shaft or hollow shaft |
|
|
Hollow shaft with keyed link, shrink disk, splined hollow shaft, or Torque Arm |
Principal Feature
The basic layout makes for value-effectiveness. Use the S sequence equipment models to apply straightforward jobs in your equipment or plant apps. The linear electrical power transmission helps make the helical-worm gear models especially quiet in operation. The blend with a helical equipment stage drastically raises the performance compared to pure worm gear units.
Specification
|
Model |
Shaft Dia. mm |
Horizontal Middle Top mm |
External Flange Dia. mm |
Electricity (kw) |
Ratio (i) |
Nominal Torque (Nm) |
|
|
Solid Shaft |
Hollow Shaft |
||||||
|
S/SF/SA/SAF37 |
ф20 |
ф20 |
88 |
.12-.55 |
24-204 |
one hundred |
|
|
S/SF/SA/SAF47 |
ф25 |
ф30 / ф25 |
one hundred |
160 |
.eighteen-.75 |
24-204 |
a hundred and fifty |
|
S/SF/SA/SAF57 |
ф30 |
ф35 / ф30 |
112 |
two hundred |
.75-1.5 |
24-204 |
250 |
|
S/SF/SA/SAF67 |
ф35 |
ф45 /ф40 |
one hundred forty |
200 |
.75-three |
24-285 |
460 |
|
S/SF/SA/SAF77 |
ф45 |
ф60 / ф50 |
180 |
250 |
.seventy five-7.5 |
24-385 |
1200 |
|
S/SF/SA/SAF87 |
ф60 |
ф70 / ф60 |
225 |
350 |
one.1-11 |
24-389 |
2000 |
|
S/SF/SA/SAF97 |
ф70 |
ф90 / ф70 |
280 |
450 |
1.5-eighteen.five |
24-389 |
3500 |
Company profile
Circumstance
Packing
FAQ
Q1: I want to purchase your goods, how can I pay?
A: You can pay out by way of T/T(thirty%+70%), L/C ,D/P etc.
Q2: How can you guarantee the top quality?
A: 1 year’s warranty against B/L day. If you meet up with with top quality difficulty, make sure you deliver us photographs or movie to verify, we promise to send out spare areas or new items to exchange. Our assure not consist of inappropriate operation or incorrect specification variety.
Q3: How we select designs and requirements?
A: You can e mail us the series code (for case in point: RC sequence helical gearbox) as properly as necessity specifics, this kind of as motor energy,output velocity or ratio, support element or your software…as considerably knowledge as feasible. If you can offer some pictures or drawings,it is nice.
Q4: If we will not discover what we want on your internet site, what should we do?
A: We supply 3 options:
one, You can electronic mail us the images, drawings or descriptions details. We will attempt to design and style your products on the basis of our
regular types.
2, Our R&D division is specialist for OEM/ODM items by drawing/samples, you can ship us samples, we do custom-made style for your bulk getting.
three, We can develop new merchandise if they have great market place. We have presently developed a lot of products for unique employing successful, these kinds of as unique gearbox for agitator, cement conveyor, footwear devices and so on.
Q5: Can we purchase 1 pc of every product for quality testing?
A: Sure, we are glad to acknowledge trial get for quality screening.
Q6: How about your product delivery time?
A: Generally for 20’container, it will take twenty five-thirty workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
|
US $40-200 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | M1-M6 |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
|
Input Configurations
|
Direct motor coupled
|
|
With IEC B5/B14 motor flange
|
|
|
With IEC B5/B14 motor mounted
|
|
|
With solid input shaft
|
|
|
Output Configurations
|
Solid output shaft
|
|
Solid output shaft with flange
|
|
|
Hollow output shaft
|
|
|
Hollow output shaft with flange
|
|
|
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF
|
Foot- or flange-mounted
|
|
B5 or B14 flange-mounted
|
|
|
Solid shaft or hollow shaft
|
|
|
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm
|
###
|
Model
|
Shaft Dia.
mm
|
Horizontal Center Height mm
|
External Flange Dia.
mm
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|
|
Solid Shaft
|
Hollow Shaft
|
||||||
|
S/SF/SA/SAF37
|
ф20
|
ф20
|
88
|
0.12-0.55
|
24-204
|
100
|
|
|
S/SF/SA/SAF47
|
ф25
|
ф30 / ф25
|
100
|
160
|
0.18-0.75
|
24-204
|
150
|
|
S/SF/SA/SAF57
|
ф30
|
ф35 / ф30
|
112
|
200
|
0.75-1.5
|
24-204
|
250
|
|
S/SF/SA/SAF67
|
ф35
|
ф45 /ф40
|
140
|
200
|
0.75-3
|
24-285
|
460
|
|
S/SF/SA/SAF77
|
ф45
|
ф60 / ф50
|
180
|
250
|
0.75-7.5
|
24-385
|
1200
|
|
S/SF/SA/SAF87
|
ф60
|
ф70 / ф60
|
225
|
350
|
1.1-11
|
24-389
|
2000
|
|
S/SF/SA/SAF97
|
ф70
|
ф90 / ф70
|
280
|
450
|
1.5-18.5
|
24-389
|
3500
|
|
US $40-200 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | M1-M6 |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
|
Input Configurations
|
Direct motor coupled
|
|
With IEC B5/B14 motor flange
|
|
|
With IEC B5/B14 motor mounted
|
|
|
With solid input shaft
|
|
|
Output Configurations
|
Solid output shaft
|
|
Solid output shaft with flange
|
|
|
Hollow output shaft
|
|
|
Hollow output shaft with flange
|
|
|
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF
|
Foot- or flange-mounted
|
|
B5 or B14 flange-mounted
|
|
|
Solid shaft or hollow shaft
|
|
|
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm
|
###
|
Model
|
Shaft Dia.
mm
|
Horizontal Center Height mm
|
External Flange Dia.
mm
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|
|
Solid Shaft
|
Hollow Shaft
|
||||||
|
S/SF/SA/SAF37
|
ф20
|
ф20
|
88
|
0.12-0.55
|
24-204
|
100
|
|
|
S/SF/SA/SAF47
|
ф25
|
ф30 / ф25
|
100
|
160
|
0.18-0.75
|
24-204
|
150
|
|
S/SF/SA/SAF57
|
ф30
|
ф35 / ф30
|
112
|
200
|
0.75-1.5
|
24-204
|
250
|
|
S/SF/SA/SAF67
|
ф35
|
ф45 /ф40
|
140
|
200
|
0.75-3
|
24-285
|
460
|
|
S/SF/SA/SAF77
|
ф45
|
ф60 / ф50
|
180
|
250
|
0.75-7.5
|
24-385
|
1200
|
|
S/SF/SA/SAF87
|
ф60
|
ф70 / ф60
|
225
|
350
|
1.1-11
|
24-389
|
2000
|
|
S/SF/SA/SAF97
|
ф70
|
ф90 / ф70
|
280
|
450
|
1.5-18.5
|
24-389
|
3500
|
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by czh 2022-11-28